High pressure water mist nozzle processing

High-pressure water mist nozzles generally consist of a nozzle body, a nozzle holder, one or more nozzles, a diversion device and a filter. Generally, manufacturers will process these components and then assemble them. After assembly, they will conduct spray and other related tests. In this way, a qualified high-pressure water mist nozzle will be produced. The processing of high-pressure water mist nozzles requires professional equipment, and manufacturers will also customize and process different types of water mist nozzles according to customer needs.

1. Processing steps of high-pressure water mist nozzle

The processing of high-pressure water mist nozzles is the job of the manufacturer, so what is the process from customer consultation to shipment by the manufacturer? Generally, the entire process of processing high-pressure water mist nozzles is roughly as follows:

1. Determine the model of the fine water mist nozzle and design the assembly diagram of the nozzle.

Before formal processing, communication between the manufacturer and the customer is very important. The customer must determine the main parameters of the high-pressure water mist nozzle, and the technicians will design the nozzle drawings according to the customer's needs. When the preliminary work is confirmed, the technician will send the assembly drawings to the production department, and the production personnel will process and assemble them according to the drawings.

2. Production personnel process and assemble according to the drawings

After receiving the order, the production staff will process it according to the drawings and produce each component, such as nozzle housing, nozzle core, etc. In order to improve production efficiency, some small parts are usually purchased. After all the parts are complete, the assembly personnel will assemble them according to the relevant processes.

3. Quality inspection personnel strictly conduct testing in accordance with regulations

After the production and processing of high-pressure water mist nozzles are completed, relevant quality inspection personnel will conduct inspections based on the appearance, spray, and performance of the nozzles. The quality inspection work runs through the entire production process.

4. After the test is correct, the shipment will be arranged according to the delivery date.

After the high-pressure water mist nozzle passes the quality inspection, the delivery personnel will arrange delivery to the customer according to the delivery date.

The above is the entire process of customers purchasing high-pressure water mist nozzles, from consultation to processing to detection to delivery.

2. High-pressure water mist nozzle processing equipment

There are many high-pressure water mist nozzle processing equipments. If the equipment is inferior, the production efficiency will be lower. If the equipment is good, the production efficiency will be higher. There are no fixed requirements in terms of equipment. Usually, the production process of high-pressure water mist nozzles involves processing, assembly, and quality inspection, so the related equipment mainly includes the following:

1. Machining equipment includes: machining centers, CNC lathes, milling machines, CNC saws, cutting machines, general lathes, etc.

2. Assembly equipment includes: laser typewriter, evaporative air cooler, hot air circulation oven, indexing controller, hybrid stepper motor, polishing machine, high-speed drilling machine, bench drill, core press, microscope, automatic drilling machine, high-pressure pump, electronic scale, etc.

3. Pump set testing equipment includes: voltage and flow stabilizing switching power supply, flow meter, pressure transmitter, intelligent single-loop controller

3. High-pressure water mist nozzle processing manufacturer

Anhui Lanzhong Mechanical and Electrical Equipment Co., Ltd. is a professional nozzle manufacturing enterprise and a high-tech enterprise featuring assisted research and development and commissioned processing of fire atomizing nozzles and industrial nozzles.

Since our company started the nozzle business, we have won widespread favor from customers with our professional products and attentive services. At present, many domestic water mist system integration manufacturers are using our products. We also have a wide range of customer groups in the United Kingdom, Turkey, the Netherlands, Denmark, Sweden, India, and Russia.

Quality comes from professionalism. Our company has participated in the preparation of relevant standards and monographs on water mist and perfluorohexanone fire extinguishing technology, and has established cooperative research and development relationships with multiple inspection agencies, universities, and enterprises. Currently, in the product fields of fixed water mist fire extinguishing systems and mobile water mist fire extinguishing devices, our company has developed various types of water mist nozzles and water mist spray guns; in the field of perfluorohexanone fire extinguishing systems, we have cooperated with customers to develop various types of nozzles and nozzles for perfluorohexanone fire extinguishing agents; in the field of fixed fire extinguishing systems for bus cabins, our company has developed core components such as DC water pumps and nozzles.

The company has a professional design, processing and testing team and a series of precision equipment for nozzle production and testing; and has passed ISO9001 quality management system, ISO14001 environmental management system and OHS18001 occupational health and safety management system certification.

4. Processing and customization of high-pressure water mist nozzles

In most cases, customers need to customize high-pressure water mist nozzles. Because the application scenarios are different and the needs are different, it is impossible for one type of nozzle to be suitable for all occasions. Anhui Lanzhong Electromechanical has the ability to design and produce various forms of nozzles, and can customize the structural type, flow coefficient and material according to customer needs. Customer customization requires at least the following information:

(1) Nozzle (nozzle) structural type, such as appearance size, thread, structure, etc.;

(2) Medium;

(3) Flow coefficient;

(4) Performance requirements, such as droplet diameter, range, spray angle, installation parameters, etc.;

(5) Minimum and maximum working pressure;

(6) Application site and working environment;

(7) Material;

(8) The closed nozzle should also provide glass ball parameters.

5. High-pressure water mist nozzle processing costs

Manufacturers usually quote based on the unit price of high-pressure water mist nozzles. After all, manufacturers cannot only charge processing fees. There will be related costs in raw materials, labor, logistics, etc. The market price of high-pressure water mist nozzles is generally around 100-200, depending on the type of nozzle.

1. High-pressure water mist open nozzle: 100 yuan/piece

2. High-pressure fine water mist closed nozzle: 200 yuan/piece

There is a huge demand for high-pressure water mist nozzles in the fire protection field. Usually, when a company undertakes a project, it may need to deploy thousands of water mist nozzles. Such a large demand is generally not available in stock, and they need to be processed by manufacturers. Anhui Lanzhong Electromechanical can customize and process different types of water mist nozzles according to customer application scenarios. The products have been widely used in the industry. Customers from all walks of life are welcome to come to inspect and cooperate.

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